如何成功采用数据驱动的方法
Food 处理 plants regularly have the opportunity to collect data throughout their entire operation. 然而,这些数据经常被遗漏或忽视. 有时这些数据被收集了,但没有得到有效的利用. Today’s technology solutions enable easier data collection and analysis at a lower cost. A data driven approach to operating food plants is becoming an industry norm. 然而, adopting a plant-wide data driven approach requires an effective strategy to overcome certain barriers. This blog provides an insight into overcoming these barriers.
Before addressing the barriers that prevent food processors from adopting a plant-wide data driven approach, 让我们讨论一下该方法的主要好处.
数据确保消费者食品安全
食品安全对消费者来说非常重要. An important development in improving food safety has been the application of the hazard critical control point concept (HACCP), which calls for data collection from production through distribution to consumption. So, a large amount of data is collected in the food supply chain. Typically, processors have this data, but the consumer is still blind to where their food came from. There are only a few premium quality brands that provide farm or animal data to consumers on their products.
食物过敏原就是一个例子.e. 坚果,贝类)来有效地控制食物过敏. Packaged foods have the allergens data on their labels, which is healthy. 花生过敏是一个主要问题. It can be an impossible task for someone with a peanut allergy to identify nut-free food while eating out in restaurants. This is because restaurants only have information on the food ingredients. 然而,, they have no data on if the manufacturing process came in contact with any nuts, 特别是花生. This leaves the consumer with narrow food choices at most of the restaurants. 最近, this is changing as some of the big restaurant chains have created special menus with allergen data, 他们的网站上有哪些.
数据授权召回管理团队
A recall can hurt a processor’s brand and bring expensive lawsuits. Adopting a recall management practice with a data-driven approach is a great way for staying on top of the recall process. A data-driven approach allows for collecting data at key production points. This data provides the level of 可追溯性 要求 by the recall management team. This plant-wide data driven 可追溯性 empowers the team to take swift action on recall.
数据提高工厂性能
Having accurate carcass yield data is the key to providing producers with valuable insight. Even a small amount of waste can result in large product loss. Therefore, yield reporting and analysis are a huge part of the production manager’s daily function. 因此, collecting data at key production points and making sense of the data for yield management improve plant performance.
数据提升流程效率
Collected data can be mined to identify efficiencies in operation, 减少生产停机时间, 监测植物活动. 除了, data is a key element 要求 to help implement the best business management practices. 数据有助于更好的决策, 最大限度地减少风险, 并激励整个供应链的利益相关者.
Though a data driven method provides reliable and measurable results, achieving a plant-wide data driven approach requires solid strategies to overcome a few key barriers.
What are the barriers to achieving a plant-wide data-driven approach?
文化
Lack of culture and vision in the digital production platform domain are strong barriers to the adoption of a data-centric approach. Digital eco-systems can only work if all stakeholders can value the use of data and see the strategic importance of the data-driven approach to their company and customers.
抗拒改变
Change has always met some level of resistance no matter what the industry is. Here we are dealing with employees who are already very comfortable with your current practices, 流程, 和系统. 除了, the management may also be comfortable with the status quo even though they see the value in implementing a data-driven approach.
技术过载
Managers who are looking for new 流程 and technologies can quickly reach an information overload and get easily confused. 他们听到的流行语是, “降低成本”, “缩短上市时间”, “为了有效竞争”和“由于政府管制”. 也, they will be inundated with technological terms like “big data and analytics”, “云”, “数字工具”和“物联网”. When it comes to effectively collecting and using data in a food plant, processors need manufacturing 流程 and technologies that are beyond these buzz words. Solutions should be relevant and purpose-built for the meat 处理 industry.
管理者们需要摆脱这种嗡嗡声. First, take a holistic approach to evaluate the entire business operations. 然后, gather the requirements based on your ecosystem (own operations, 供应商, 分销商, 和客户). 之后参加贸易展览, and listen to supplier webinars and/or industry podcasts to understand technologies and 流程. 最后, assess the available offerings and identify the proven technologies and 流程. 如果需要,可以向咨询师寻求帮助.
一旦你成功地远离了嗡嗡声, 与一些技术供应商交谈以进一步了解. With this collective knowledge refine your requirements then moved forward with the technology vendor selection process.
Remember the transformation or change is not just about technology alone. 它也与人有关. It is very important to match the people in your team with the vendor’s team.
实现管理
Once plant management decides to adopt a data-driven approach, they will inevitably encounter barriers during the implementation. Many of the barriers they will experience are directly related to 员工培训 and effectively using the data that they are collecting.
如何克服这些障碍?
全行业的教育
当谈到工厂车间时, many meat processors are cultured using outdated technologies and practices. Sometimes, production 流程 are recorded on paper or in an Excel template. 肉类等行业组织 & Poultry Ontario and the American Association of Meat Processors (AAMP) are a great resource when it comes to supporting the meat industry. 事实上,肉类 & Poultry Ontario recently held an industry day that highlighted a lot of automation technology. They demonstrated to processors various tools that are available to help implement and calculate the ROI of automation. Industry associations are great resources that can help processors achieve their data-collection goals. 此外,行业协会, meat processors can take advantage of multiple sources of literature on the effective use of data and the strategic importance of a data-driven approach to serving consumers better and improving profits.
确保员工参与的管理
一般来说,人们抗拒改变. So, achieving employee buy-in is the first step in the process. 其次, selecting an in-house project champion helps to mobilize the team to embrace the data-driven approach.
The executive team should focus on obtaining cooperation among various user groups. They should not treat this as a technology implementation exercise. This should be viewed and executed as a change management program, 哪一个涉及到增量过程变更, 可靠的时间表, 员工培训, and celebration of success to achieve a cultural shift towards using a data-centric approach to improve operational efficiencies.
带来改变往往是一个非常困难的过程. A consultative approach combined with the expertise of the right solutions provider can help to break down silos and embrace change. People can be energized by having an outside change management consultant along with project champion(s), which will also simplify the implementation 流程 and ensure success.
选择正确的解决方案
通过数据驱动的方法获得优势, 食品厂需要有数据收集设备, 数据库拉菲2注册登录, 分析拉菲2注册登录. 也, they require best practices for bringing the technologies and people together to collect the data. These devices typically include scales, scanners, printers, computers, mobile devices, and more. 制造执行拉菲2注册登录(MES), warehouse management software (WMS) and plant floor ERP software are key pieces of the 要求 software suite. These plant floor solutions should be able to seamlessly integrate with the back office and front office software systems, 哪些已经到位.
通过解决方案集成进行项目管理 & 员工培训
Strong project management is 要求 to bring the various technologies and best practices together. Solution integration is the best method for implementing a plant floor data-collection system consisting of hardware and software. A fully integrated solution provides plant operators with data collection at each 要求 point throughout the plant floor. 也, this approach limits risk and brings proven practices to identify the ideal data collection points in the plant. Solution integration helps determine the right approach for making sense of the collected data.
Teams need to be trained on how to place the right data collection device at the right collection point, and on how to make sense of the data for improving the operational efficiencies within the food plant. Employee training is a key to a successful implementation of a data-driven approach. 最后, engaging an experienced and proven solution provider to configure and deliver the solution ensures a plant-wide adoption of a data-driven approach.
拉菲2在线登录注册是久经考验的解决方案提供商
The successful implementation of the data-driven approach leads to more efficiency. 拉菲2在线登录注册’s solutions are designed specifically for the meat industry and for achieving overall efficiency. 拉菲2在线登录注册’s solutions are fully integrated and streamline data collection across the entire production cycle, 包括接收, 处理, 包装, 仓库, 航运, 和发票. Leverage 拉菲2在线登录注册’s more than 35 years of experience empowering the food industry with proven data collection solutions to improve food safety, 可追溯性, 和盈利能力.
拉菲2在线登录注册 has delivered successful plant-wide data collection systems and facilitated the data-driven approach in meat 处理 plants across North America. Symphony is the key software in the fully integrated solution for data collection. 点击这里 to request a demo on how this software compiles all the data components into a centralized database, providing real-time insight into daily production and complete visibility into the entire plant floor operations.
作者:Kamal Krishnapillai - 拉菲2在线登录注册
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